cover

Worm Through Stone

How are tunnels dug?
You've probably walked through a tunnel โ€” maybe under a busy street or through a mountain. ~~But how do you even start~~

You've probably walked through a tunnel โ€” maybe under a busy street or through a mountain. But how do you even start digging a hole that big? Someone has to go first, chewing through all that rock and dirt. Let's follow the machines that do the job.

For a long tunnel, engineers bring in a tunnel boring machine โ€” a ++TBM++. Picture a **enormous steel cylinder as wide a

For a long tunnel, engineers bring in a tunnel boring machine โ€” a TBM. Picture a enormous steel cylinder as wide as a house, lying on its side. The front end is a giant rotating disc covered in teeth. Those teeth are the hardest cutting tools humans make, tougher than the rock they're about to eat.

The cutting head spins slowly โ€” maybe two or three times per minute โ€” and grinds forward into the rock face. The teeth s

The cutting head spins slowly โ€” maybe two or three times per minute โ€” and grinds forward into the rock face. The teeth scrape and crack the stone into chunks. It sounds like a continuous low thunder inside the tunnel. Workers call it "the worm" because it inches forward, swallowing rock and leaving a smooth tunnel behind.

Behind the cutting head, a conveyor belt carries the broken rock backward through the machine's body, **like a digestive

Behind the cutting head, a conveyor belt carries the broken rock backward through the machine's body, like a digestive system in reverse. The rubble rides out on belts or little rail cars. Meanwhile, the TBM's sides push against the tunnel walls with huge hydraulic jacks โ€” that's how it shoves itself forward. Push, grind, push, grind. A few feet per day.

Freshly cut rock walls are unstable. ~~They could crack or collapse.~~ So right behind the cutting head, the TBM install

Freshly cut rock walls are unstable. They could crack or collapse. So right behind the cutting head, the TBM installs a tunnel lining โ€” curved concrete panels that lock together like a giant jigsaw puzzle sleeve. A mechanical arm swings each panel into place and bolts it tight. By the time the machine moves on, the tunnel behind it is sealed and safe.

What about smaller tunnels, or places where a ++TBM++ can't fit? Then workers use the "**drill-and-blast**" method. They

What about smaller tunnels, or places where a TBM can't fit? Then workers use the "drill-and-blast" method. They drill a pattern of holes into the rock face โ€” imagine a connect-the-dots grid. They pack explosives into those holes, retreat to safety, and boom. The blast fractures the rock along the dot pattern. Then they haul out the rubble and repeat.

Digging through soft ground โ€” mud, sand, or clay โ€” is trickier. The TBM has to work inside a **pressurized bubble** to k

Digging through soft ground โ€” mud, sand, or clay โ€” is trickier. The TBM has to work inside a pressurized bubble to keep the muck from squishing in. Think of it like a submarine moving through pudding. The cutting head scoops the soft earth into a chamber, and pumps flush it out as slurry through pipes. The machine crawls forward, and the concrete lining keeps the earth from collapsing inward.

The longest tunnels take years to finish. Two TBMs often start from opposite ends and dig toward each other, guided by l

The longest tunnels take years to finish. Two TBMs often start from opposite ends and dig toward each other, guided by lasers and GPS so precise they meet in the middle with only inches of error. When the crews finally break through and shake hands in the meeting point, it's a tradition to celebrate โ€” they've just connected two pieces of the world.

Once the tunnel is dug and lined, workers install the **finishing touches**: lights strung along the ceiling, ventilatio

Once the tunnel is dug and lined, workers install the finishing touches: lights strung along the ceiling, ventilation fans to push fresh air through, and a smooth road or rail bed on the floor. What was solid mountain or riverbed is now a passageway. You can walk through stone.

How was this book?

A Wonderleaf Book

Worm Through Stone

โ€” How are tunnels dug? โ€”

Wonderleaf Editions
โ€” ex libris โ€”
A Wonderleaf Book

Worm Through Stone

How are tunnels dug?

Wonderleaf Editions ยท MMXXVI
Scene 1
You've probably walked through a tunnel โ€” maybe under a busy street or through a mountain. ~~But how do you even start~~
Worm Through Stone2
Scene 1

You've probably walked through a tunnel โ€” maybe under a busy street or through a mountain. But how do you even start digging a hole that big? Someone has to go first, chewing through all that rock and dirt. Let's follow the machines that do the job.

3Worm Through Stone
Scene 2
For a long tunnel, engineers bring in a tunnel boring machine โ€” a ++TBM++. Picture a **enormous steel cylinder as wide a
Worm Through Stone4
Scene 2

For a long tunnel, engineers bring in a tunnel boring machine โ€” a TBM. Picture a enormous steel cylinder as wide as a house, lying on its side. The front end is a giant rotating disc covered in teeth. Those teeth are the hardest cutting tools humans make, tougher than the rock they're about to eat.

5Worm Through Stone
Scene 3
The cutting head spins slowly โ€” maybe two or three times per minute โ€” and grinds forward into the rock face. The teeth s
Worm Through Stone6
Scene 3

The cutting head spins slowly โ€” maybe two or three times per minute โ€” and grinds forward into the rock face. The teeth scrape and crack the stone into chunks. It sounds like a continuous low thunder inside the tunnel. Workers call it "the worm" because it inches forward, swallowing rock and leaving a smooth tunnel behind.

7Worm Through Stone
Scene 4
Behind the cutting head, a conveyor belt carries the broken rock backward through the machine's body, **like a digestive
Worm Through Stone8
Scene 4

Behind the cutting head, a conveyor belt carries the broken rock backward through the machine's body, like a digestive system in reverse. The rubble rides out on belts or little rail cars. Meanwhile, the TBM's sides push against the tunnel walls with huge hydraulic jacks โ€” that's how it shoves itself forward. Push, grind, push, grind. A few feet per day.

9Worm Through Stone
Scene 5
Freshly cut rock walls are unstable. ~~They could crack or collapse.~~ So right behind the cutting head, the TBM install
Worm Through Stone10
Scene 5

Freshly cut rock walls are unstable. They could crack or collapse. So right behind the cutting head, the TBM installs a tunnel lining โ€” curved concrete panels that lock together like a giant jigsaw puzzle sleeve. A mechanical arm swings each panel into place and bolts it tight. By the time the machine moves on, the tunnel behind it is sealed and safe.

11Worm Through Stone
Scene 6
What about smaller tunnels, or places where a ++TBM++ can't fit? Then workers use the "**drill-and-blast**" method. They
Worm Through Stone12
Scene 6

What about smaller tunnels, or places where a TBM can't fit? Then workers use the "drill-and-blast" method. They drill a pattern of holes into the rock face โ€” imagine a connect-the-dots grid. They pack explosives into those holes, retreat to safety, and boom. The blast fractures the rock along the dot pattern. Then they haul out the rubble and repeat.

13Worm Through Stone
Scene 7
Digging through soft ground โ€” mud, sand, or clay โ€” is trickier. The TBM has to work inside a **pressurized bubble** to k
Worm Through Stone14
Scene 7

Digging through soft ground โ€” mud, sand, or clay โ€” is trickier. The TBM has to work inside a pressurized bubble to keep the muck from squishing in. Think of it like a submarine moving through pudding. The cutting head scoops the soft earth into a chamber, and pumps flush it out as slurry through pipes. The machine crawls forward, and the concrete lining keeps the earth from collapsing inward.

15Worm Through Stone
Scene 8
The longest tunnels take years to finish. Two TBMs often start from opposite ends and dig toward each other, guided by l
Worm Through Stone16
Scene 8

The longest tunnels take years to finish. Two TBMs often start from opposite ends and dig toward each other, guided by lasers and GPS so precise they meet in the middle with only inches of error. When the crews finally break through and shake hands in the meeting point, it's a tradition to celebrate โ€” they've just connected two pieces of the world.

17Worm Through Stone
Scene 9
Once the tunnel is dug and lined, workers install the **finishing touches**: lights strung along the ceiling, ventilatio
Worm Through Stone18
Scene 9

Once the tunnel is dug and lined, workers install the finishing touches: lights strung along the ceiling, ventilation fans to push fresh air through, and a smooth road or rail bed on the floor. What was solid mountain or riverbed is now a passageway. You can walk through stone.

19Worm Through Stone

~ finis ~

Tiny picture books for big little questions.

โ€” a small constellation of questions โ€”
โœฆWonderleaf
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