cover

Mountain Doorways

How do builders dig tunnels through mountains and under water?
A mountain is a very large, **very stubborn thing**. It does not move out of the way when you want to build a road. So w

A mountain is a very large, very stubborn thing. It does not move out of the way when you want to build a road. So when people need to get to the other side without climbing all day, they do something marvelously cheeky: they go straight through the middle. This is the story of how a tunnel gets made.

Long ago, the only tools were hammers, chisels, and aching arms. Crews chipped at the rock one swing at a time, **inch b

Long ago, the only tools were hammers, chisels, and aching arms. Crews chipped at the rock one swing at a time, inch by stubborn inch. A single tunnel could take years, with workers starting from both ends and hoping desperately to meet in the middle. Astonishingly, sometimes they did.

For hard rock, builders found a faster trick: ~~blasting~~. They drill a pattern of deep holes into the rock face, pack

For hard rock, builders found a faster trick: blasting. They drill a pattern of deep holes into the rock face, pack them with explosive, and clear everyone far away. With a careful, controlled boom, the rock shatters into loose rubble โ€” which crews then haul out before drilling the next stretch. It is loud, dramatic, and surprisingly precise.

But the real superstar of modern tunneling is a machine so big it has a personality. Meet the ++tunnel boring machine++

But the real superstar of modern tunneling is a machine so big it has a personality. Meet the tunnel boring machine โ€” the TBM. Picture an enormous metal worm as wide as a house, with a spinning front face covered in tough cutting discs. It presses forward and grinds the rock and soil away as it crawls.

~~Here is the clever part.~~ As the ++TBM++ eats forward, it doesn't leave a bare, crumbly hole behind it. Right at its

Here is the clever part. As the TBM eats forward, it doesn't leave a bare, crumbly hole behind it. Right at its back end, a robotic arm lifts curved concrete panels and locks them into a ring along the walls. Ring after ring, the machine builds a smooth, strong tube as it goes โ€” like a worm leaving a perfect tunnel-shell behind it.

Now for the trickier question: ~~how do you dig *under water*?~~ You might think machines **plunge straight down** throu

Now for the trickier question: how do you dig *under water*? You might think machines plunge straight down through the seabed. Sometimes a TBM does bore through the rock far below the water. But there's a sneakier method that feels almost like cheating.

It's called the ++immersed tube++. Builders make giant hollow concrete boxes on dry land, seal both ends, and float them

It's called the immersed tube. Builders make giant hollow concrete boxes on dry land, seal both ends, and float them out to sea like enormous bathtubs. Meanwhile, a trench has been dug along the seabed. The boxes are gently sunk down into that trench, lined up end to end, and joined together underwater into one long tube.

Once the boxes are connected, divers and crews seal the joints tight, and the seawater inside gets pumped out. ~~Suddenl

Once the boxes are connected, divers and crews seal the joints tight, and the seawater inside gets pumped out. Suddenly there's a dry, hollow road resting on the seafloor with the ocean pressing down all around it. Drive through one and you'd never guess fish are swimming overhead.

Whichever way it's built โ€” ~~blasted, bored, or sunk in pieces~~ โ€” every tunnel must be made _safe to live inside for a

Whichever way it's built โ€” blasted, bored, or sunk in pieces โ€” every tunnel must be made safe to live inside for a moment. Engineers add lights, fans to push fresh air through, and pumps to keep water out. A tunnel is really a long, calm, breathing tube that politely ignores the mountain or sea around it.

And so the **stubborn mountain** gets a doorway, and the deep sea gets a secret hallway. People who once faced an imposs

And so the stubborn mountain gets a doorway, and the deep sea gets a secret hallway. People who once faced an impossible wall now zip through in minutes, sipping coffee, completely unbothered. The mountain, for its part, never even noticed.

How was this book?

A Wonderleaf Book

Mountain Doorways

โ€” How do builders dig tunnels through mountains and under water? โ€”

Wonderleaf Editions
โ€” ex libris โ€”
A Wonderleaf Book

Mountain Doorways

How do builders dig tunnels through mountains and under water?

Wonderleaf Editions ยท MMXXVI
Scene 1
A mountain is a very large, **very stubborn thing**. It does not move out of the way when you want to build a road. So w
Mountain Doorways2
Scene 1

A mountain is a very large, very stubborn thing. It does not move out of the way when you want to build a road. So when people need to get to the other side without climbing all day, they do something marvelously cheeky: they go straight through the middle. This is the story of how a tunnel gets made.

3Mountain Doorways
Scene 2
Long ago, the only tools were hammers, chisels, and aching arms. Crews chipped at the rock one swing at a time, **inch b
Mountain Doorways4
Scene 2

Long ago, the only tools were hammers, chisels, and aching arms. Crews chipped at the rock one swing at a time, inch by stubborn inch. A single tunnel could take years, with workers starting from both ends and hoping desperately to meet in the middle. Astonishingly, sometimes they did.

5Mountain Doorways
Scene 3
For hard rock, builders found a faster trick: ~~blasting~~. They drill a pattern of deep holes into the rock face, pack
Mountain Doorways6
Scene 3

For hard rock, builders found a faster trick: blasting. They drill a pattern of deep holes into the rock face, pack them with explosive, and clear everyone far away. With a careful, controlled boom, the rock shatters into loose rubble โ€” which crews then haul out before drilling the next stretch. It is loud, dramatic, and surprisingly precise.

7Mountain Doorways
Scene 4
But the real superstar of modern tunneling is a machine so big it has a personality. Meet the ++tunnel boring machine++
Mountain Doorways8
Scene 4

But the real superstar of modern tunneling is a machine so big it has a personality. Meet the tunnel boring machine โ€” the TBM. Picture an enormous metal worm as wide as a house, with a spinning front face covered in tough cutting discs. It presses forward and grinds the rock and soil away as it crawls.

9Mountain Doorways
Scene 5
~~Here is the clever part.~~ As the ++TBM++ eats forward, it doesn't leave a bare, crumbly hole behind it. Right at its
Mountain Doorways10
Scene 5

Here is the clever part. As the TBM eats forward, it doesn't leave a bare, crumbly hole behind it. Right at its back end, a robotic arm lifts curved concrete panels and locks them into a ring along the walls. Ring after ring, the machine builds a smooth, strong tube as it goes โ€” like a worm leaving a perfect tunnel-shell behind it.

11Mountain Doorways
Scene 6
Now for the trickier question: ~~how do you dig *under water*?~~ You might think machines **plunge straight down** throu
Mountain Doorways12
Scene 6

Now for the trickier question: how do you dig *under water*? You might think machines plunge straight down through the seabed. Sometimes a TBM does bore through the rock far below the water. But there's a sneakier method that feels almost like cheating.

13Mountain Doorways
Scene 7
It's called the ++immersed tube++. Builders make giant hollow concrete boxes on dry land, seal both ends, and float them
Mountain Doorways14
Scene 7

It's called the immersed tube. Builders make giant hollow concrete boxes on dry land, seal both ends, and float them out to sea like enormous bathtubs. Meanwhile, a trench has been dug along the seabed. The boxes are gently sunk down into that trench, lined up end to end, and joined together underwater into one long tube.

15Mountain Doorways
Scene 8
Once the boxes are connected, divers and crews seal the joints tight, and the seawater inside gets pumped out. ~~Suddenl
Mountain Doorways16
Scene 8

Once the boxes are connected, divers and crews seal the joints tight, and the seawater inside gets pumped out. Suddenly there's a dry, hollow road resting on the seafloor with the ocean pressing down all around it. Drive through one and you'd never guess fish are swimming overhead.

17Mountain Doorways
Scene 9
Whichever way it's built โ€” ~~blasted, bored, or sunk in pieces~~ โ€” every tunnel must be made _safe to live inside for a
Mountain Doorways18
Scene 9

Whichever way it's built โ€” blasted, bored, or sunk in pieces โ€” every tunnel must be made safe to live inside for a moment. Engineers add lights, fans to push fresh air through, and pumps to keep water out. A tunnel is really a long, calm, breathing tube that politely ignores the mountain or sea around it.

19Mountain Doorways
Scene 10
And so the **stubborn mountain** gets a doorway, and the deep sea gets a secret hallway. People who once faced an imposs
Mountain Doorways20
Scene 10

And so the stubborn mountain gets a doorway, and the deep sea gets a secret hallway. People who once faced an impossible wall now zip through in minutes, sipping coffee, completely unbothered. The mountain, for its part, never even noticed.

21Mountain Doorways

~ finis ~

Tiny picture books for big little questions.

โ€” a small constellation of questions โ€”
โœฆWonderleaf
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