cover

Fossil Spaghetti Factory

How is plastic made?
You've probably held a thousand plastic things today โ€” your toothbrush, a water bottle, maybe the case around your phone

You've probably held a thousand plastic things today โ€” your toothbrush, a water bottle, maybe the case around your phone. Plastic is everywhere. But here's the wild part: every single piece of it started as ancient, dead stuff buried underground for millions of years.

Most plastic begins as oil or natural gas, pulled up from deep wells. That oil is the compressed remains of tiny sea cre

Most plastic begins as oil or natural gas, pulled up from deep wells. That oil is the compressed remains of tiny sea creatures and plants that died when dinosaurs were around. We're literally making water bottles out of fossils.

At a refinery, that crude oil gets heated until it boils and separates into different parts โ€” ~~like how you can skim cr

At a refinery, that crude oil gets heated until it boils and separates into different parts โ€” like how you can skim cream off milk. The lightest parts become gasoline. The heavier parts? Those become the ingredients for plastic.

The key ingredient is called a ++monomer++ โ€” a single tiny molecule, like **one LEGO brick**. The most common ones have

The key ingredient is called a monomer โ€” a single tiny molecule, like one LEGO brick. The most common ones have names like ethylene and propylene. Imagine a warehouse holding trillions of identical LEGO bricks, each one microscopic.

~~Here's where the magic happens:~~ chemists heat and pressurize those monomers with a catalyst โ€” a special substance th

Here's where the magic happens: chemists heat and pressurize those monomers with a catalyst โ€” a special substance that makes molecules want to hold hands. Suddenly, the single bricks start snapping together into long, long chains called polymers. Poly means "many." Many bricks, one chain.

Those polymer chains tangle together **like cooked spaghetti**. That's what plastic is โ€” *billions of long molecule chai

Those polymer chains tangle together like cooked spaghetti. That's what plastic is โ€” billions of long molecule chains all twisted up. Different recipes make different plastics: flexible grocery bags, hard helmet shells, stretchy yoga pants, smooth bottle plastic. Same idea, different ingredients and cooking times.

While the plastic is **still hot and soft**, it gets shaped. Some gets squeezed through a thin slot to make sheets. Some

While the plastic is still hot and soft, it gets shaped. Some gets squeezed through a thin slot to make sheets. Some gets blown into a mold like a balloon to make bottles. Some gets squirted into brick-shaped molds and stamped with little circles to become โ€” yes โ€” actual LEGO bricks.

Once it cools, plastic **locks into its shape** and stays there. Those *tangled polymer chains hold tight* โ€” which is wh

Once it cools, plastic locks into its shape and stays there. Those tangled polymer chains hold tight โ€” which is why plastic is so useful, and also why it lasts hundreds of years in a landfill. The same trick that makes it durable makes it nearly impossible to get rid of.

Scientists are now figuring out how to make **plastic from plants instead of oil**, and how to design it so those polyme

Scientists are now figuring out how to make plastic from plants instead of oil, and how to design it so those polymer chains can actually unzip and break apart when we're done with it. The next chapter of plastic is being written right now.

How was this book?

A Wonderleaf Book

Fossil Spaghetti Factory

โ€” How is plastic made? โ€”

Wonderleaf Editions
โ€” ex libris โ€”
A Wonderleaf Book

Fossil Spaghetti Factory

How is plastic made?

Wonderleaf Editions ยท MMXXVI
Scene 1
You've probably held a thousand plastic things today โ€” your toothbrush, a water bottle, maybe the case around your phone
Fossil Spaghetti Factory2
Scene 1

You've probably held a thousand plastic things today โ€” your toothbrush, a water bottle, maybe the case around your phone. Plastic is everywhere. But here's the wild part: every single piece of it started as ancient, dead stuff buried underground for millions of years.

3Fossil Spaghetti Factory
Scene 2
Most plastic begins as oil or natural gas, pulled up from deep wells. That oil is the compressed remains of tiny sea cre
Fossil Spaghetti Factory4
Scene 2

Most plastic begins as oil or natural gas, pulled up from deep wells. That oil is the compressed remains of tiny sea creatures and plants that died when dinosaurs were around. We're literally making water bottles out of fossils.

5Fossil Spaghetti Factory
Scene 3
At a refinery, that crude oil gets heated until it boils and separates into different parts โ€” ~~like how you can skim cr
Fossil Spaghetti Factory6
Scene 3

At a refinery, that crude oil gets heated until it boils and separates into different parts โ€” like how you can skim cream off milk. The lightest parts become gasoline. The heavier parts? Those become the ingredients for plastic.

7Fossil Spaghetti Factory
Scene 4
The key ingredient is called a ++monomer++ โ€” a single tiny molecule, like **one LEGO brick**. The most common ones have
Fossil Spaghetti Factory8
Scene 4

The key ingredient is called a monomer โ€” a single tiny molecule, like one LEGO brick. The most common ones have names like ethylene and propylene. Imagine a warehouse holding trillions of identical LEGO bricks, each one microscopic.

9Fossil Spaghetti Factory
Scene 5
~~Here's where the magic happens:~~ chemists heat and pressurize those monomers with a catalyst โ€” a special substance th
Fossil Spaghetti Factory10
Scene 5

Here's where the magic happens: chemists heat and pressurize those monomers with a catalyst โ€” a special substance that makes molecules want to hold hands. Suddenly, the single bricks start snapping together into long, long chains called polymers. Poly means "many." Many bricks, one chain.

11Fossil Spaghetti Factory
Scene 6
Those polymer chains tangle together **like cooked spaghetti**. That's what plastic is โ€” *billions of long molecule chai
Fossil Spaghetti Factory12
Scene 6

Those polymer chains tangle together like cooked spaghetti. That's what plastic is โ€” billions of long molecule chains all twisted up. Different recipes make different plastics: flexible grocery bags, hard helmet shells, stretchy yoga pants, smooth bottle plastic. Same idea, different ingredients and cooking times.

13Fossil Spaghetti Factory
Scene 7
While the plastic is **still hot and soft**, it gets shaped. Some gets squeezed through a thin slot to make sheets. Some
Fossil Spaghetti Factory14
Scene 7

While the plastic is still hot and soft, it gets shaped. Some gets squeezed through a thin slot to make sheets. Some gets blown into a mold like a balloon to make bottles. Some gets squirted into brick-shaped molds and stamped with little circles to become โ€” yes โ€” actual LEGO bricks.

15Fossil Spaghetti Factory
Scene 8
Once it cools, plastic **locks into its shape** and stays there. Those *tangled polymer chains hold tight* โ€” which is wh
Fossil Spaghetti Factory16
Scene 8

Once it cools, plastic locks into its shape and stays there. Those tangled polymer chains hold tight โ€” which is why plastic is so useful, and also why it lasts hundreds of years in a landfill. The same trick that makes it durable makes it nearly impossible to get rid of.

17Fossil Spaghetti Factory
Scene 9
Scientists are now figuring out how to make **plastic from plants instead of oil**, and how to design it so those polyme
Fossil Spaghetti Factory18
Scene 9

Scientists are now figuring out how to make plastic from plants instead of oil, and how to design it so those polymer chains can actually unzip and break apart when we're done with it. The next chapter of plastic is being written right now.

19Fossil Spaghetti Factory

~ finis ~

Tiny picture books for big little questions.

โ€” a small constellation of questions โ€”
โœฆWonderleaf
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